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Synergistic effect of aluminum hydroxide and expandable graphite on the flame retardancy of polyisocyanurate–polyurethane foams
Authors:Wanjin Wang  Kui He  Quanxiao Dong  Ning Zhu  Yong Fan  Feng Wang  Yibing Xia  Haifeng Li  Jing Wang  Zhen Yuan  Erpo Wang  Zhenfeng Lai  Tao Kong  Xia Wang  Hongwen Ma  Mingshu Yang
Affiliation:1. School of Materials Science and Technology, China University of Geosciences, Beijing, People's Republic of China;2. Beijing Engineering Research Center of Architectural Functional Macromolecular Materials, Beijing Building Construction Research Institute, Beijing, People's Republic of China;3. Beijing National Laboratory for Molecular Science, CAS Key Laboratory of Engineering Plastics, Institute of Chemistry, Chinese Academy of Sciences, Beijing, People's Republic of China
Abstract:For the first time, expandable graphite (EG) and aluminum hydroxide (ATH) was combined to improve the flame retardancy of polyisocyanurate–polyurethane (PIR–PUR) foam. The limited oxygen index increased from 26.5 for the PIR–PUR matrix to an incredible value of 92.8 when 24 phr (parts per 100 of matrix) EG and 60 phr ATH were incorporated into the matrix. Based on morphology observation and thermogravimetric analysis, it was speculated that two factors contributed to the improvement of flame retardancy primarily. First, ATH could effectively induce “villi” like particles, which was useful to form a dense char. The compact char layer could effectively impede the transport of bubbles and heat. Second, ATH and EG accelerated the initial degradation and fluffy char was quickly generated on the surface of the composites. Thus, the degradation of the composite was slowed down and the diffusion of volatile combustible fragments to flame zone was delayed. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39936.
Keywords:flame retardance  polyurethanes  thermal properties  foams  degradation
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