High-temperature and broadband immersion ultrasonic probes

Immersion ultrasonic probes for measurements and imaging at high temperature are presented. The probes consist of sol-gel-sprayed thick films as piezoelectric ultrasonic transducers (UTs) directly deposited onto steel buffer rods. They operate in pulse-echo mode at temperatures up to 500/spl deg/C. The operating ultrasonic frequency is between 5 MHz and 20 MHz, controlled by the film thickness. The ultrasonic thickness measurement of a steel plate with the probe fully immersed in molten zinc at 450/spl deg/C was demonstrated using ultrasonic plane waves. For imaging purposes, the probing end of the steel buffer rod was machined into a semispherical concave shape to form an ultrasonic lens and achieve high spatial resolution with focused ultrasound in liquids. Ultrasonic surface and subsurface imaging using a mechanical raster scan of the focused probe in silicone oil at 200/spl deg/C was also carried out. The importance of the signal-to-noise ratio (SNR) in the pulse-echo measurement is discussed.