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Study on morphology development for in situ fiber–reinforced composites by blending polyolefin and polycaprolactone
Authors:Takeshi Semba  Kazuo Kitagawa  Masahiko Nakagawa  Umaru Semo Ishiaku  Hiroyuki Hamada
Abstract:The morphology developments and interfacial properties of extruded polyethylene/polycaprolactone and polypropylene/polycaprolactone blends were investigated. The interfacial thicknesses of both polymer blends were thin and this was investigated by interfacial tension measurement in the melt state. The aspect of boundary area was observed by AFM, and a clear line could be observed at the interface area as a result of thin interfacial thickness. The in situ fiber formation of the dispersed phase was remarkably generated under elongational flow (between die exit and solidification) rather than under shear flow (in the cylinder and die). Drawing ratio was varied at three levels to study its effect on elongation of the dispersed phases. The dispersions dramatically changed from spherical to spheroidal and filament shapes depending on the drawing ratio. Reduced capillary number (Ca*) was used to characterize droplet deformation. The deformation mode under shear flow was classified as nondeformation mode due to the fact that the Ca* was almost 0. On the other hand, the deformation mode under elongational flow was classified into filament shape mode (Ca* > 4). This classification was in agreement with the SEM images. The tensile properties were increased at the border line where the Ca* was 4.0. The melt interfacial tensions of polyolefin/polycaprolactone were relatively large, and a clear line could be observed at the interface area as a result of little affinity of polymer interface. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 500–508, 2005
Keywords:blending  composites  fibers  morphology  polypropylene
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