Study and Analysis of the Effect of Harmonics on the Hot Spot Temperature of a Distribution Transformer Using Finite-Volume Method

Transformers are critical components in power systems and their failure can cause long interruption of power supply. The condition of a transformer can be monitored by performing thermal analysis. The use of non-linear devices, such as rectifiers and converters, draws harmonic currents that increase losses in transformers, thereby increasing their operating temperature. In this article, a new numerical approach is presented for determining the rise in hot spot temperature in a 5-kVA, 400/400-V dry-type three-phase transformer laboratory prototype. The key novelty is that the additional winding eddy current loss due to non-linear loads is considered in the numerical modeling. The winding eddy current loss corresponding to harmonic distortion is estimated by conducting experiments and calculations. Numerical simulations are carried out for a wide range of non-linear loads using a commercial computational fluid dynamics package, FLUENT 6.3. The proposed numerical methodology is validated by performing experiments on the transformer for possible non-linear loads and comparing the measured hot spot temperature with the simulated values. Correlation equations for rise in hot spot temperature as a function of total harmonic distortion are presented, which can be used for estimating the life of transformers when connected to different types of loads.