Fuzzy Logic-based Electrothermal Life Model for Inverter-fed Induction Motor Insulation

Pulse width modulated adjustable speed drives used in industries lead to significant advantages in terms of performance, size, and efficiency. But, the output voltage and the current waveforms become non-sinusoidal leading to an increase in voltage and thermal stresses. This results into accelerated insulation aging and premature failure of the motors. With multiple stresses, the life models for insulating materials become complex and ambiguous. This article presents the fuzzy logic application to derive an electrothermal life model to investigate the synergic effects of voltage and thermal stresses on intrinsic aging of inverter-fed induction motor insulation. Three parameters, viz. voltage stress factor, waveform slope stress factor, and spike frequency factor, are proposed to describe the insulation stresses for pulse width modulated voltages. These parameters are computed from the experimental results at different switching frequencies and are used in fuzzy logic-based life estimation algorithms. The results of the fuzzy logic life model are verified by performing the accelerated aging test with the same pulse width modulated voltages on paper insulation. An electrothermal life model is derived from the fuzzy logic results, which can be directly used for the life estimation of any general purpose low-voltage inverter-fed induction motor insulation.