Abstract: | The effect of Mn alloying on PdO powder and Pd‐impregnated Pd + YSZ cathode for the O2 reduction reaction in intermediate temperature solid oxide fuel cells has been studied in detail. The microstructure, thermal stability, electrochemical activity and performance stability of the powder and cathode were analysed using thermal gravimetric analysis, X‐ray diffraction, scanning electron microscopy/energy dispersive spectroscopy and electrochemical impedance spectroscopy. The results indicate that an addition of 5 mol.‐% Mn effectively inhibits the growth and coalescence of Pd and PdO particles at high temperatures and stabilises the microstructure of the powders and the electrode; as a consequence, the electrochemical performance and stability of the cathode are significantly improved. The electrochemical performance of the Pd + YSZ and Pd0.95Mn0.05 + YSZ cathodes so prepared is much better than that of the conventional LSM‐based cathodes and is also comparable with the mixed ionic and electronic conducting oxide cathodes such as LSCF. |