Efficient Grinding Method for Face Gear with Long Radius Disk Wheel |
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| Authors: | Yanzhong Wang Xiaomeng Chu Guoying Su Weiqiang Zhao Yueming He and Long Wu |
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| Affiliation: | School of Mechanical Engineering and Automation, Beihang University, Beijing 100191, China;School of Mechanical and Electrical Engineering, Sanming University, Sanming 365004, Fujian, China,School of Mechanical Engineering and Automation, Beihang University, Beijing 100191, China,School of Mechanical Engineering and Automation, Beihang University, Beijing 100191, China,School of Mechanical Engineering and Automation, Beihang University, Beijing 100191, China,School of Mechanical Engineering and Automation, Beihang University, Beijing 100191, China and School of Mechanical and Electrical Engineering, Sanming University, Sanming 365004, Fujian, China |
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| Abstract: | In order to improve the machining efficiency of the dish wheel grinding face gear, two changes are proposed:a disk wheel grinding face gear with a long radius and a multi-axis movement optimization method for tooth surface correction. Based on the grinding principle of face gears, the equation of the long radius disk wheel is deduced. Based on the structure of the machining tool, the tooth surface equations of the face gear shaped by the long radius disk wheel are established. Furthermore, an optimization model of face gear tooth surface correction is established, and the machine tool motion optimization of face gear tooth surface correction is completed; Finally, a long radius disk wheel grinding face gear test is performed. After the face gear tooth surface correction, the maximum value of the tooth surface deviation is reduced from 180 μm to 16 μm which verified the correctness of the machining method. |
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| Keywords: | long radius disk wheel face gear tooth surface correction efficient grinding |
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