Synthesis and properties of poly(aryl ether ketone)s containing both biphenylene moieties and sulfone linkages in the main chain

Two monomers, 4,4′‐bis(4‐phenoxybenzoyl)biphenyl (BPOBBP) and 4,4′‐diphenoxydiphenyl sulfone (DPODPS), were conveniently synthesized via simple synthetic procedures from readily available materials. A series of novel poly(aryl ether ketone)s containing both biphenylene moieties and sulfone linkages in the main chain were synthesized by the modified electrophilic Friedel‐Crafts acylation copolycondensation of isophthaloyl chloride (IPC) with a mixture of BPOBBP and DPODPS, over a wide range of BPOBBP/DPODPS molar ratios. The resulting polymers were characterized by Fourier transform infrared spectroscopy (FT‐IR), wide‐angle X‐ray diffraction (WAXD), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA), etc. The results indicated that the copolymers with 30 to 35 mol% DPODPS were semicrystalline and had remarkably increased glass transition temperatures (T_gs) over the conventional poly(ether ether ketone) (PEEK) and poly(ether ketone ketone) (PEKK) due to the incorporation of biphenylene units and sulfone linkages in the main chain. The copolymers with 30 to 35 mol% DPODPS had not only high T_gs of 176 to 177°C, but also moderate melting temperatures (T_ms) of 334 to 337°C, having good potential for the melt processing. The semicrystalline copolymers II to V had tensile strengths of 99.8 to 103.1 MPa, Young's moduli of 2.26 to 2.79 GPa, and elongations at break of 16.8 to 26.5% and exhibited outstanding thermal stability and good resistance to organic solvents. POLYM. ENG. SCI., 55:2140–2147, 2015. © 2015 Society of Plastics Engineers