| Abstract: | Herein, a scalable, two‐step synthesis of a trehalose hydrogel for the thermostabilization of enzymes is reported. A reaction between vinylbenzyl chloride and trehalose in base, followed by a redox‐initiated radical polymerization of the resulting mixture, produces the gel in 88% yield. The reaction scale can be increased 100‐fold while maintaining a 76% yield. Additionally, various solvents are investigated for purification, and more sustainable manufacturing solvents are selected. When the three major enzymes utilized in animal feed, phytase, β‐glucanase, and xylanase, are heated to 90 °C in the hydrogel, greater than 98% activity is retained. Lastly, quantitative release of enzyme from the gel within 4 h is demonstrated. The scalable synthesis of the trehalose hydrogel, combined with its ability to stabilize and release a variety of animal feed enzymes, makes this technology promising for use with enzymes important in animal food production. |
