Reinforced Wool Keratin Fibers via Dithiol Chain Re-bonding

Regenerated wool keratin fibers (RWKFs) have heretofore attracted tremendous interest according to environmental friendliness, ample resource, and intrinsic biocompatibility for broad applications. In this realm, both uncontrollable keratin fibril assembly procedure and resultant insufficient mechanical strength, have greatly hindered their large-scale manufacture and commercial viability. Herein, a continuous wet-spinning strategy is put forward to rebuild wool keratin into compact regenerated bio-fibers with improved strength via disulfide re-bonding. Dithiothreitol (DTT) has been introduced to renovate disulfide linkage inside keratin polypeptide chains, and bridge keratin fibrils via covalent thiol bonding to form a continuous backbone as mechanical support. A thus-derived RWKF manifests a tensile strength of 186.1 ± 7.0 MPa and Young's modulus of 7.4 ± 0.2 GPa, which exceeds those of natural wool, feathers, and regenerated wool or feather keratin fibers. The detailed wet-spinning technical parameters, such as coagulation, oxidation, and post-treatment, have been systematically optimized to guarantee the continuous preparation of high-strength regenerated keratin fibers. This work offers insight into solving the concurrent challenges for continuous manufacture of regenerated protein fibers and sustainability concerns about biomass waste.