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An Epoxy-Free Sample Preparation Approach to Enable Imaging of Ionomer and Carbon in Polymer Electrolyte Membrane Fuel Cells
Authors:Amir Peyman Soleymani  Marcia Reid  Jasna Jankovic
Affiliation:1. Center for Clean Energy Engineering, Institute of Materials Science, and Department, of Materials Science and Engineering, University of Connecticut, 44 Weaver Rd. Unit 5233, Storrs, Connecticut, 06269 USA;2. Canadian Center for Electron Microscopy, McMaster University, 1280 Main Street West, Hamilton, ON, L8S 4M1 Canada
Abstract:Performance and durability of electrodes in proton exchange membrane fuel cells (PEMFCs), as one of the most promising zero-emission power generation technologies, depend on the composition, microstructure, and distribution of its components—metal catalyst, carbon support, and ionomer. Their improvement requires an in-depth understanding of the electrodes’ structure-property-performance relationship, for which transmission electron microscopy (TEM) has been an invaluable tool. However, the conventional TEM sample preparation, namely epoxy-embedding ultramicrotomy, poses impediments in imaging ionomer and distinguishing it from carbon. Therefore, in this research, an epoxy-free ultramicrotome technique is implemented on beginning-of-life (BOL) and end-of-life (EOL) PEMFC samples. For the first time, TEM and electron tomography-TEM images reveals fascinating details of the ionomer network, carbon particles’ structure, and Pt distribution in BOL, as well as their structural changes after the cell degradation. Finally, the structural descriptors, extracted by a proprietary quantification method, are correlated with visual observations.
Keywords:carbon corrosion  ionomers  proton exchange membrane fuel cells  transmission electron microscopy  ultramicrotomy
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