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溅渣护炉提高炼镍转炉寿命的研究与工业实践
引用本文:马德刚,陈伟庆,郝占全,张秀德,张明文,刘鑫韬.溅渣护炉提高炼镍转炉寿命的研究与工业实践[J].矿冶工程,2011,31(4):81-85.
作者姓名:马德刚  陈伟庆  郝占全  张秀德  张明文  刘鑫韬
作者单位:1. 北京科技大学 冶金与生态工程学院, 北京 100083; 2. 金川集团有限公司, 甘肃 金昌 737103; 3. 北京中色鑫世纪技术有限公司, 北京 110108
摘    要:基于金川炼镍生产工艺及炉型特点, 开发了卧式侧吹转炉溅渣护炉技术。溅渣模式为一个转炉化渣、另一个转炉溅渣, 溅渣气源为空气, 调渣剂选用轻烧镁球。工业实践表明, 溅渣期间, 风眼砖损耗速率降低一半, 镍转炉大修炉龄由360炉提高至595炉。溅渣前后炉渣分析表明, 溅后渣MgO和Fe2O3含量显著增加, 渣中镁铁橄榄石和磁铁矿比例增加, 炉渣熔化温度及粘度大幅上升, 镍转炉合理溅渣渣系为44%FeO-24%Fe2O3-25%SiO2-7%MgO。溅渣后砖衬表面形成的溅渣层由挂渣层和反应层组成, 其中挂渣层包括镁铁橄榄石和磁铁矿, 反应层为镁铁固溶体和镁铬铝铁尖晶石。

关 键 词:镍转炉  溅渣护炉  炉衬寿命  溅渣渣系  
收稿时间:2011-02-20

Industrial Practice and Study on Improving Lining Life of Nickel Converter by Slag Splashing
MA De-gang,CHEN Wei-qing,HAO Zhan-quan,ZHANG Xiu-de,ZHANG Ming-wen,LIU Xin-tao.Industrial Practice and Study on Improving Lining Life of Nickel Converter by Slag Splashing[J].Mining and Metallurgical Engineering,2011,31(4):81-85.
Authors:MA De-gang  CHEN Wei-qing  HAO Zhan-quan  ZHANG Xiu-de  ZHANG Ming-wen  LIU Xin-tao
Affiliation:1. School of Metallurgical and Ecological Engineering, Beijing University of Science and Technology, Beijing 100083,China; 2. Jinchuan Group Co, Ltd, Jinchang 737103, Gansu,China; 3. Beijing Sino-nonferrous Xin Century Technology Co Ltd, Beijing 110108,China
Abstract:Based on characteristics of process technique and furnace profile in Jinchuan nickel smelting converter,horizontal side-blown converter slag splashing technology was developed.The model was combined by melting in one converter and splashing in another one.The blowing gas was air and the slag refiner was light burning magnesia.Industrial trial practices showed that during the splashing the corrosion rate of tuyuere brick decreased by half and the life span of nickel converter increased from 360 to 595 heats....
Keywords:nickel smelting converter  slag splashing  lining life  slag system of slag splashing  
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