Modular manufacturing

This paper discusses requirements to be satisfied by future manufacturing systems and proposes a new concept of modular manufacturing to integrate intelligent and complex machines. In large-scale systems such as manufacturing systems, modularization is indispensable for clarifying logical structure and assuring a high degree of ease of construction. The parts, products and manufacturing equipments as well as the design and operating activities themselves are all described in units called modules. A manufacturing system is constructed and operated by combining these in building-block style. The creation of this manufacturing system relies on construction and operating systems that enable design and simulation in the virtual world, and production and control in the real world, in a unified approach. Hardware modules and software modules are compiled flexibly and hierarchically to fulfil specified tasks. A system in which modular manufacturing as a concept of system integration is applied to manufacturing robots is called a modular robot system. The robots are embedded in manufacturing systems as the highest application of model-based robotics.