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Crystallization of polyamide 11 during injection molding
Authors:Katalee Jariyavidyanont  Jason L Williams  Alicyn M Rhoades  Ines Kühnert  Walter Focke  René Androsch
Affiliation:1. Interdisciplinary Center for Transfer‐Oriented Research in Natural Sciences, Martin Luther University Halle‐Wittenberg, Halle/Saale, Germany;2. School of Engineering, Penn State Behrend, 4701 College Drive, Erie, Pennsylvania;3. Institute of Polymer Materials, Department of Processing, Leibniz‐Institut fuer Polymerforschung Dresden e. V., Hohe Str. 6, Dresden, Germany;4. Institute of Applied Materials, Department of Chemical Engineering, University of Pretoria, Private Bag X20, Hatfield, Pretoria, South Africa
Abstract:The semicrystalline morphology of injection moldings of polyamide 11 (PA 11) prepared using mold temperatures of 25, 50, and 80°C was investigated. Regardless of the mold temperature, position‐resolved X‐ray diffraction (XRD) and polarized‐light optical microscopy (POM) revealed presence of poor/imperfect α‐crystals with an almost hexagonal arrangement of molecular stems in a nonspherulitic superstructure in the skin, and formation of α‐crystals and spherulites in the core. With increasing mold temperature, the thickness of the skin layer decreased, and the perfection of α‐crystals and the spherulite size in the core increased. The experimental observations are discussed in terms of predicted crystallization temperatures, with the prediction based on cooling‐rate simulations for the various parts of the injection moldings using Moldflow® and analysis of crystallization of the relaxed melt using fast scanning chip calorimetry, XRD, and POM. It is shown that the structure gradient in PA 11 injection moldings can be forecast without considering the effects of shear for this particular polymer. POLYM. ENG. SCI., 58:1053–1061, 2018. © 2017 Society of Plastics Engineers
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