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RTCP算法中无碰刀轴矢量的确定
引用本文:章永年,刘凯,赵东标,陆永华.RTCP算法中无碰刀轴矢量的确定[J].中国机械工程,2012,23(9):1009-1013.
作者姓名:章永年  刘凯  赵东标  陆永华
作者单位:南京航空航天大学,南京,210016
基金项目:国家自然科学基金资助项目(51005122);航空科学基金资助项目(2008ZE52049)
摘    要:针对五轴数控加工中主轴头中心角速度超限和非线性误差的问题,提出了基于旋转轴线性插补的RTCP算法,分析了插补过程中的全局干涉现象,推导了刀杆偏差系数公式,得到了RTCP模式下的无碰干涉区域,避免了干涉现象的发生。算法减小了非线性误差,保证了插补过程中机床旋转轴的运动平稳性,当刀具长度变化时无需重新通过后置处理生成数控程序,提高了加工效率。仿真结果证实了算法的可行性。

关 键 词:RTCP  五轴数控系统  全局干涉  非线性误差

Determination of Collision-free Tool Orientation for RTCP
Zhang Yongnian Zhao Dongbiao Lu Yonghua Liu Kai.Determination of Collision-free Tool Orientation for RTCP[J].China Mechanical Engineering,2012,23(9):1009-1013.
Authors:Zhang Yongnian Zhao Dongbiao Lu Yonghua Liu Kai
Affiliation:Zhang Yongnian Zhao Dongbiao Lu Yonghua Liu Kai Nanjing University of Aeronautics and Astronautics,Nanjing,210016
Abstract:Aiming at reducing the nonlinear errors and preventing angular velocity overrun,a RTCP algorithm based on angle interpolation was proposed herein.The problems of global interference during interpolation were analyzed,and then an interpolation error factor formula was derived.Finally,a collision-free region of RTCP algorithm was obtained.The algorithm can reduce the nonlinear errors effectively,ensure the rotation axes movement smoothly,improve the machining efficiency by ensuring that CNC codes need not to be generated by postprocessing software when tool length changes.Simulation results demonstrate the effectiveness of proposed algorithm.
Keywords:rotation tool center point(RTCP)  5-axis CNC system  global interference  non-linear error
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