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Microstructural features of Ti-6Al-4V manufactured via high power laser directed energy deposition under low-cycle fatigue
Authors:Y.M.Ren  X.Lin  H.O.Yang  H.Tan  J.Chen  Z.Y.Jian  J.Q.Li  W.D.Huang
Abstract:Laser additive manufacturing(LAM)technique has unique advantages in producing geometrically com-plex metallic components.However,the poor low-cycle fatigue property(LCF)of LAM parts restricts its widely used.Here,the microstructural features of a Ti-6Al-4 V alloy manufactured via high power laser directed energy deposition subjected to low-cycle fatigue loading were studied.Before fatigue loading,the microstructure of the as-deposited parts was found to exhibit a non-homogeneous distribution of columnar prior-β grains(200-4000 μm)at various scanning velocities(300-1500 mm/min)and rela-tively coarse α-laths(1.0-4.5 μm).Under cyclic loading,fatigue microcracks typically initiated within the aligned α phases in the preferred orientation(~45° to the loading direction)at the surface of the fatigue specimens.Fatigued Ti-6Al-4V exhibited a single straight dislocation character at low strain amplitudes(<0.65%)and dislocation dipoles or even tangled dislocations at high strain amplitudes(>1.1%).In addition,dislocation substructure features,such as dislocation walls,stacking faults,and disloca-tion networks,were also observed.These findings may provide opportunities to understand the fatigue failure mechanism of additive manufactured titanium parts.
Keywords:Laser additive manufacturing  Directed energy deposition  Titanium alloy  Low-cycle fatigue  Microstructure
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