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Microstructures and mechanical behavior of the bimetallic additively-manufactured structure (BAMS) of austenitic stainless steel and Inconel 625
Authors:R.U.Ahsan  Xuesong Fan  Gi-Jeong Seo  Changwook Ji  Mark Noakes  Andrzej Nycz  Peter K.Liaw  Duck Bong Kim
Abstract:Bimetallic additively manufactured structures (BAMSs) can replace traditionally-fabricated functionally-graded-components through fusion welding processes and can eliminate locally-deteriorated mechanical properties arising from post-processing.The present work fabricates a BAMS by sequentially depositing the austenitic stainless-steel and Inconel625 using a gas-metal-arc-welding (GMAW)-based wire + arc additive manufacturing (WAAM) system.Elemental mapping shows a smooth compositional transition at the interface without any segregation.Both materials being the face-center-cubic (FCC) austenite,the electron backscattered diffraction (EBSD) analysis of the interface shows the smooth and cross-interface-crystallographic growth of long-elongated grains in the <001> direction.The hardness values were within the range of 220-240 HV for both materials without a large deviation at the interface.Due to the controlled thermal history,mechanical testing yielded a consistent result with the ultimate tensile strength and elongation of 600 MPa and 40 %,respectively,with the failure location on the stainless-steel side.This study demonstrates that WAAM has the potential to fabricate BAMS with controlled properties.
Keywords:WAAM  Additive manufacturing  BAMS  Functionally-graded structures  Microstructures  Mechanical properties
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