Studies on the removal of phosphorus and sulfur from Fe-C and Fe-C-Mn melts at 1350°C

Laboratory studies have been performed on simultaneous dephosphorization and desulfurization of Si-free Fe-4.5 % C melts with P]_o = 0.11 wt.% and S]_o = 0.04 wt.% in MF induction furnaces at 1 350°C. In these investigations, CaO- or Na₂CO₃-based fluxes were used and the techniques of powder injection or single top slag addition were applied. The following results have been obtained:

• – The effectiveness of lime and soda-based fluxes with regard to dephosphorization is practically the same. But a lower sulfur level is attained when Na₂CO₃-based fluxes are used.
• – In the injection experiments, efficiencies of η_P = 80% for dephosphorization and η_s = 90% for desulfurization are easily reached at a powder consumption of 50 to 60 g/kg. But a further increase of the η values requires a remarkable increase in the amount of injected powder. Top slag addition instead of powder injection is less effective, in general.
• – Apparent rate constants k_P] and k_S] from 0.05 to 0.3 min^?1 have been determined in the initial stage of injection depending on the relative amount of injected flux. In the top slag experiments, the k_P] and k_S] values were practically constant at a level of 0.1 min^?1.

Furthermore, dephosphorization of molten Fe-C-Mn alloys at 1 350°C has been studied at variable Mn content. It is predicted from thermodynamic data and confirmed by experiments that dephosphorization lessens with increasing Mn content in the range from 0 to 15 wt.%.