On the measurement and physical meaning of the cleavage fracture stress in steel

Elastic-plastic two-dimensional (2D) and three-dimensional (3D) finite element models (FEM) are used to analyze the stress distributions ahead of notches of four-point bending (4PB) and three-point bending (3PB) specimens with various sizes of a C-Mn steel. By accurately measuring the location of the cleavage initiation sites, the local cleavage fracture stress _f and the macroscopic cleavage fracture stress _F is accurately measured. The _f and _F measured by 2D FEM are higher than that by 3D FEM. _f values are lower than the _F, and the _f values could be predicted by _f=(0.8––1.0)_F. With increasing specimen sizes (W,B and a) and specimen widths (B) and changing loading methods (4PB and 3PB), the fracture load P _f changes considerably, but the _F and _f remain nearly constant. The stable lower boundary _F and _f values could be obtained by using notched specimens with sizes larger than the Griffiths–Owen specimen. The local cleavage fracture stress _f could be accurately used in the analysis of fracture micromechanism, and to characterize intrinsic toughness of steel. The macroscopic cleavage fracture stress _F is suggested to be a potential engineering parameter which can be used to assess fracture toughness of steel and to design engineering structure.