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Steam reforming of methanol for ultra-pure H2 production in a membrane reactor: Techno-economic analysis
Affiliation:1. Department of Advanced Materials and Chemical Engineering, Catholic University of Daegu, 13-13 Hayang-ro, Hayang-yep, Gyeongsan, Gyeongbuk 38430, Republic of Korea;2. School of Mechanical Engineering, Pusan National University, 2, Busandaehak-ro 63beon-gil, Geumjeong-gu, Busan 46241, Republic of Korea;3. General Electric Power, 4200 Wildwood Parkway, Atlanta, GA 30339, USA;4. School of Energy and Chemical Engineering, Ulsan National Institute of Science and Technology, 50 UNIST-gil, Eonyang-eup, Ulju-gun, Ulsan 44919, Republic of Korea;1. Institute of Energy Technologies, Universitat Politècnica de Catalunya, Diagonal 647, 08028 Barcelona, Spain,;2. Department of Energy Systems and Environment, Ecole des Mines de Nantes, 4 rue A. Kastler, 44307 Nantes, France,;1. School of Chemical and Biomolecular Engineering, The University of Sydney, Sydney, Australia;2. Advanced Membranes and Porous Materials Center, Chemical and Biological Engineering, Division of Physical Science and Engineering, King Abdullah University of Science and Technology, Thuwal, 23955, Saudi Arabia;1. Department of Chemical Engineering, Nanostructure Material Research Center, Sahand University of Technology, Tabriz 51335-1996, Iran;2. Department of Chemical Engineering, Urmia University of Technology, Urmia 57166-93187, Iran;3. ITM-CNR, c/o University of Calabria, Via Pietro Bucci, Cubo 17/C, 87036 Rende (CS), Italy;1. Faculty of Chemical Engineering, Urmia University of Technology, Urmia, Iran;2. ITM-CNR, c/o University of Calabria, via P. Bucci Cubo 17/C, 87036 Rende CS, Italy;1. School of Energy and Chemical Engineering, Ulsan National Institute of Science and Technology, 50UNIST-gil, Eonyang-eup, Ulju-gun, Ulsan 44919, Republic of Korea;2. School of Mechanical Engineering, Pusan National University, 2, Busandaehak-ro 63beon-gil, Geumjeong-gu, Busan, 46241, Republic of Korea;3. Department of Advanced Materials and Chemical Engineering, Catholic University of Daegu, 13-13 Hayang-ro, Hayang-eup, Gyeongsan, Gyeongbuk 38430, Republic of Korea
Abstract:Process simulation and design as well as economic analysis were carried out to evaluate technical and economic feasibility of steam reforming of methanol in a membrane reactor (MR) for ultra-pure H2 production. Using a commercial process simulator, Aspen HYSYS®, comparative studies were conducted to investigate the effect of operating conditions including the H2 permeance (1 × 10?5 - 6 × 10?5 mol m?2 s?1 Pa?1), a H2O sweep gas flow rate (1–20 kmol h?1), and a reaction temperature (448–493 K) in a conventional packed-bed reactor (PBR) and the MR using a previously reported reaction kinetics. Improved performances such as methanol conversions and H2 yields were observed in the MR compared to the PBR and several design guidelines for the MR were obtained to develop H2 separation membranes with optimal H2 permeance and to select a suitable H2O sweep gas flow rate. In addition, economic analysis based on itemized cost estimations was conducted for a small-sized H2 fueling station by calculating a unit H2 production cost for both the PBR and the MR reflecting a current economic status in Korea. As a result, a cost saving of about 23% was obtained in the MR (7.24 $ kgH2?1) compared to the PBR (9.37 $ kgH2?1) confirming the benefit of employing the MR for ultra-pure H2 production.
Keywords:Steam reforming of methanol  Membrane reactor  Process simulation  Techno-economic analysis (TEA)
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