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Process simulation and integration of IGCC systems for H2/syngas/electricity generation with control on CO2 emissions
Affiliation:1. Chemical Engineering Department, King Fahd University of Petroleum & Minerals, Dhahran, Saudi Arabia;2. School of Chemical and Biological Engineering, Seoul National University, South Korea;1. School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044, China;2. Department of Chemical and Biological Engineering, University of British Columbia, 2360 East Mall, Vancourver, BC V6T1Z4, Canada;3. Innovation Centre, BC Research Inc., 12920 Mitchell Rd, Richmond, BC V6V 1M8, Canada;1. Faculty of Engineering Department of Mechanical Engineering, Hitit University, Cevre Yolu Bulvar? No: 8, 19030, Corum, Turkey;2. Faculty of Engineering and Applied Science, University of Ontario Institute of Technology, 2000 Simcoe Street North, Oshawa, Ontario L1H 7K4, Canada;1. Universidad Politécnica de Madrid, Madrid, Spain;2. SINTEF Industry, Trondheim, Norway;3. Politecnico di Milano, Milan, Italy;1. Process & Energy Laboratory, Delft University of Technology, Leeghwaterstraat 39, 2628CB Delft, The Netherlands;2. Nuon Vattenfall Buggenum, Roermondseweg 55, 6081NT Haelen, The Netherlands;1. Key Laboratory of Advanced Energy and Power, Institute of Engineering Thermophysics, Chinese Academy of Sciences, Beijing 100190, China;2. Dalian National Laboratory for Clean Energy, Chinese Academy of Sciences, Dalian 116023, China;3. University of Chinese Academy of Sciences, Beijing 100049, China;4. State Key Laboratory of Catalysis, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian 116023, China;5. School of Mechanical Electronic & Information Engineering, China University of Mining & Technology – Beijing, Beijing 100083, China;1. Department of Mechanical Engineering, Hanyang University, 17 Haengdang-dong, Seongdong-gu, Seoul 133-791, South Korea;2. Department of Mechanical Engineering, Hanyang University, 55 Hanyangdaehak-ro-Sangnok-gu, Ansan Kyeonggi-do, South Korea
Abstract:IGCC is a pre-combustion technology that can be effectively used to produce both hydrogen and electricity while reducing the greenhouse gas (GHG) emissions. Two process models are developed in Aspen Plus® software and are compared techno-economically. The conventional design of IGCC process is taken as case 1, whereas, case 2 represents the conceptual design of sequential integration of reforming model with the gasification unit to enhance the syngas yield. The case 2 utilizes the steam generated in the gasification process to sustain the methane reforming process which consequently enhances both the H2 production capacity and cold gas efficiency. It has been analyzed from results that case 2 can enhance the process performance by 4.77% and economics in terms of cost of electricity by 5.9% compared to the conventional process. However, the utilization of natural gas in the case 2 is considered as a standalone fuel so the process performance of NGCC power plants has been also incorporated to ensure the realistic analysis. The results also showed that case 2 design offers 3.9% higher process performance than the cumulative (IGCC + NGCC) processes, respectively. Moreover, the CO2 specific emissions and LCOE for the case 2 is also lower than the case.
Keywords:IGCC  SMR  CCS  GHG  LCOE
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