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New pattern Zn-Al-Mg-RE coating technics for steel structure sustainable design
Authors:Liu Yan  Xu Bin-shi  Zhu Zi-xin  Li Zhuo-xin and Ma Jie
Affiliation:(1) National Key Laboratory for Remanufacturing, 100072 Beijing, China;(2) School of Materials Science and Engineering, Beijing Polytechnic University, 100022 Beijing, China;(3) Metrology Center of Aviation Equipments, 100070 Beijing, China;(4) Department of Chemistry, Capital Normal University, 100037 Beijing, China
Abstract:Based on the advanced integrated technology of materials preparation and formation, a new pattern Zn-Al-Mg-RE anti-corrosion coating for steel structure sustainable design was manufactured by cored wires and high velocity arc spraying (HVAS) technologies. The developments of thermally sprayed coatings for steel structure protection were described. Based on Al, Zn, Zn-Al and Zn-Al-Mg coatings, the anti-corrosion properties of new-pattern Zn-Al-Mg-RE coating were evaluated through electrochemical methods including electrochemical polarization and electrochemical impedance spectroscopy (EIS) coupled with SEM and XRD. The models of Zn-Al-Mg-RE coating undergoing corrosion with the initial pinhole defect and the latter with accelerated products were also discussed. The results show that Zn-Al-Mg-RE coating exhibites excellent corrosion resistance for long-term immersion, which is helpful for the sustainable design of steel structure in aggressive corrosion conditions. And the corrosion products seem to possess certain self-sealing function. Foundation item: Project (50235030) supported by the National Natural Science Foundation of China
Keywords:integration of materials preparation and formation  Zn-Al-Mg-RE coating  sustainable design  cored wires  high velocity arc spraying
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