Co-precipitated ZnAl2O4 spinel precursor as potential sintering aid for pure alumina system

Ultra-fine ZnAl₂O₄ spinel hydrogel precursor synthesized from mixed salt solutions of Zn²⁺ and Al³⁺ ions using ammonium hydroxide–hexamethylenetetramine as basic media for co-precipitation was used as bonding material and sintering aid for pure alumina system. The hydrogel powder exhibited some well-defined ZnAl₂O₄ spinel phases at 800 °C. Alumina compacts were fabricated by incorporating small proportions of the precursor in alumina powder and firing at different temperatures (1350–1500 °C). The degree of densification was studied by measurement of fired shrinkage, apparent porosity, bulk density and cold crushing strength. Phase compositions and microstructural features of sintered samples were evaluated by XRD and SEM respectively. Addition of 0.2% hydrogel powder to alumina exhibited remarkable influence on development of high mechanical strength. The in situ formed ZnAl₂O₄ spinel dopant acted as a grain growth inhibitor in the alumina system.