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盘管组倾角对浮顶油罐内含蜡原油融化过程的影响研究
引用本文:王敏,邵倩倩,杨晓帆,李敬法.盘管组倾角对浮顶油罐内含蜡原油融化过程的影响研究[J].化工学报,2020,71(5):2035-2048.
作者姓名:王敏  邵倩倩  杨晓帆  李敬法
作者单位:1.北京计算科学研究中心,北京 100193;2.广东石油化工学院石油工程学院,广东 茂名 525000;3.北京师范大学地理科学学部,北京 100875;4.北京石油化工学院机械工程学院,北京 102617
基金项目:北京市自然科学基金;国家自然科学基金
摘    要:利用盘管组来加热融化浮顶油罐内含蜡原油是油罐加热融化的主要方式之一。而优化盘管组的布置方式对提高罐内含蜡原油的融化效率、降低生产成本具有重要的意义。基于此,在考虑含蜡原油融化过程中形态和流变性变化的基础上,建立了盘管组加热的浮顶油罐内含蜡原油湍流融化物理数学模型。考虑到罐顶空气层、钢板层、保温层的规则性以及罐内含蜡原油区域的非规则性,利用浸入边界法在结构化网格上处理罐内含蜡原油与盘管组之间的耦合问题。利用文献结果对模型进行验证。以实际1000 m3浮顶油罐为例,对罐内含蜡原油的融化规律进行研究,并对倾角对融化过程的影响进行分析。

关 键 词:浮顶油罐  含蜡原油  融化  湍流  非牛顿流体  浸入边界法  
收稿时间:2019-11-25
修稿时间:2020-02-20

Study on influence of inclination of coils on melting process of waxy crude oil in a floating roof tank
WANG Min,SHAO Qianqian,YANG Xiaofan,LI Jingfa.Study on influence of inclination of coils on melting process of waxy crude oil in a floating roof tank[J].Journal of Chemical Industry and Engineering(China),2020,71(5):2035-2048.
Authors:WANG Min  SHAO Qianqian  YANG Xiaofan  LI Jingfa
Affiliation:1.Beijing Computational Science Research Center, Beijing 100193, China;2.School of Petroleum Engineering, Guangdong University of Petrochemical Technology, Maoming 525000, Guangdong, China;3.Faculty of Geographical Science, Beijing Normal University, Beijing 100875, China;4.School of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617, China
Abstract:Heating by coils are the most common used way for heating and melting waxy crude oil in a floating roof tank. And optimizing the layout of coils in the tank helps to improve the melting efficiency and reduce production cost. For this purpose, deep investigation on the temperature increase and melting processes of waxy crude oil by coil heating is necessary. This research establishes a physical and mathematical model describing the processes based on a comprehensive consideration of structure and rheological changes of the oil as well as the influence of turbulent flow during melting. Considering the irregularity of the oil domain and the regularity of other parts of the tank, immersed boundary method is employed to realize integrated calculation on structured grids over the whole computational domain. Results in literatures are used for model validation. Then the temperature increase and melting processes of waxy crude oil are simulated under three projects of coil layout. Taking an actual 1000 m3 floating roof oil tank as an example, the melting law of waxy crude oil in the tank is studied, and the influence of the inclination angle on the melting process is analyzed.
Keywords:floating roof tank  waxy crude oil  melting  turbulent flow  non-Newtonian fluid  immersed boundary method  
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