Formulation for chemical EOR: Development and evaluation of an ASP formulation In customer field conditions

Alkali surfactant polymer (ASP) flooding is an enhanced oil recovery (EOR) technology with an impressive potential for increasing incremental oil production from conventional hydrocarbon bearing reservoirs. A challenge to ASP application is the complexity of determining an effective formulation, typically requiring extensive laboratory screening of nearly countless combinations of surfactants and cosolvents. This paper focuses on demonstrating the utility of the hydrophilic–lipophilic deviation (HLD) concept for EOR application to simplify surfactant formulation workstreams seeking an economically viable ASP formulation for field application. In describing work performed for EOR application of ASP under customer conditions using crude oil, the discussion covers the initial evaluation of the promising surfactant formulation (interfacial tension and solubility), the improvement upon the formulation via HLD principles, and the evaluation of the improved surfactant formulation (coreflood studies). The final ASP formulation identified consisted of a 9 to 1 mixture of alkyl propoxy sulfate sodium salt (APS) to alkyl ethoxy sulfate sodium salt (AES) totaling 2000 ppm active surfactant content, 2.0 wt% Na₂CO₃, and 3000 ppm polyacrylamide polymer (all commercially available products). This formulation had ultra-low interfacial tension and favorable mixing behavior under reservoir conditions. In coreflood studies, the final formulation reproducibly achieved cumulative oil recovery of 96.4%–98.5% of original oil in place with only 0.3 PV of ASP injection with a chase alkali polymer injection.