Electrochemical behaviour of titanium in H2SO4-MnSO4 electrolytes

The corrosion of titanium in H₂SO₄ electrolytes (0.001-1.0 M) at temperatures from ambient to 98 °C has been investigated using steady-state polarization measurements. Four distinct regions of behaviour were identified, namely active corrosion, the active-passive transition, passive region and the dielectric breakdown region. The active corrosion and active-passive transition were characterized by anodic peak current (i_m) and voltage (E_m), which in turn were found to vary with the experimental conditions, i.e., d(log?(im))/dpH=−0.8±0.1 and dE_m/dpH which was −71 mV at 98 °C, −58 mV at 80 °C and −28 mV at 60 °C. The activation energy for titanium corrosion, determined from temperature studies, was found to be 67.7 kJ mol⁻¹ in 0.1 M H₂SO₄ and 56.7 kJ mol⁻¹ in 1.0 M H₂SO₄. The dielectric breakdown voltage (E_d) of the passive TiO₂ film was found to vary depending on how much TiO₂ was present. The inclusion of Mn²⁺ into the H₂SO₄ electrolyte, as is done during the commercial electrodeposition of manganese dioxide, resulted in a decrease in titanium corrosion current, possibly due to Mn²⁺ adsorption limiting electrolyte access to the substrate.