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车轮的感应加热淬火工艺
引用本文:甄延波,闫佳佳,楚蓓蓓,耿晨雷,路少华,张远,李绪晨,杨少华. 车轮的感应加热淬火工艺[J]. 金属热处理, 2023, 48(4): 281-284. DOI: 10.13251/j.issn.0254-6051.2023.04.044
作者姓名:甄延波  闫佳佳  楚蓓蓓  耿晨雷  路少华  张远  李绪晨  杨少华
作者单位:1.山西航天清华装备有限责任公司, 山西 长治 046012;2.火箭军装备部驻长治地区军事代表室, 山西 长治 046012
摘    要:分别采用同时加热淬火方式和连续加热淬火方式对45钢锻件车轮进行感应淬火研究。结果表明:采用连续加热淬火方式(感应器与工件间隙6 mm、输出功率为339 kW、频率为6.3 kHz),用清水进行喷淋冷却,然后对其进行230℃×2 h炉中回火处理后,车轮外表面踏面及倒圆角区域的表面硬度为509~599 HV0.2(50~55 HRC)、淬硬层深度为3.4~4.7 mm、显微组织级别为5~7级,均能达到其技术要求,并在工业化试生产中取得了较好的应用效果。

关 键 词:车轮  钢锻件  淬火方式  淬硬层  显微硬度  显微组织
收稿时间:2022-09-23

Induction heating and quenching process for wheel
Zhen Yanbo,Yan Jiajia,Chu Beibei,Geng Chenlei,Lu Shaohua,Zhang Yuan,Li Xuchen,Yang Shaohua. Induction heating and quenching process for wheel[J]. Heat Treatment of Metals, 2023, 48(4): 281-284. DOI: 10.13251/j.issn.0254-6051.2023.04.044
Authors:Zhen Yanbo  Yan Jiajia  Chu Beibei  Geng Chenlei  Lu Shaohua  Zhang Yuan  Li Xuchen  Yang Shaohua
Affiliation:1. Shanxi Aerospace Qinghua Equipment Co., Ltd., Changzhi Shanxi 046012, China;2. The Rocket Army Equipment Department Located in Changzhi Military Representative Office, Changzhi Shanxi 046012, China
Abstract:Induction heating and quenching process for 45 steel forging wheel was studied by simultaneous heating mode and continuous heating mode, respectively. The results show that when using continuous heating (the gap between the inductor and the workpiece is 6 mm, the output power is 339 kW, and the frequency is 6.3 kHz) with spray water cooling, and then tempered at 230 ℃ for 2 h in a heat treatment furnace, the surface hardness of the wheel outer surface tread and fillet area is 509-599 HV0.2 (50-55 HRC), the depth of the hardened layer is 3.4-4.7 mm, and the microstructure grade is 5-7, which can all meet the technical requirements of the wheel, and acquires good results in industrial pilot production.
Keywords:wheel  steel forging  quenching mode  hardened layer  microhardness  microstructure  
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