Elucidating the operating behavior of PEM fuel cell with nickel foam as cathode flow field

Metal foam material, which serves as an alternative replacement of the conventional flow distributor of proton exchange membrane(PEM) fuel cell, has been attracting much attention over last few decades. In this work, three-dimensional modeling work for PEM fuel cell containing metal foam as cathode flow distributor has been carried out. The fuel cell performance and operating characteristics of metal foam flow field and conventional parallel flow channel have been compared and discussed.The cell performance has been reasonably validated based on the corresponding experimental tests conducted in this study. The superior performance of PEM fuel cell with metal foam as cathode flow field benefits a lot from the uniform gas flow. The porous metal foam material provides more pathways for the water delivery at the interface of metal foam flow field and gas diffusion layer(GDL), accelerating water removal capability of cathode. Because of the significant oxygen transfer loss in diffusion limited parallel channel, the operation of PEM fuel cell with parallel channel is found to be more sensitive to cathode humidification and oxygen supply at inlet. Due to the more uniform and effective electron transport though the porous electrode, it is possible to use thinner GDL in metal foam PEM fuel cell. It is expected that this study could give a good baseline of operating behavior of PEM fuel cell with metal foam flow distributor.