In depth characterisation of hydrocyclones: Ascertaining the effect of geometry and operating conditions on their performance

Hydrocyclones are used for densification of waste streams prior to drying or for classification of solid and liquids in two-phase streams. They are becoming popular in industrial units due to their simplicity, low energy consumption and high versatility. However, the effect of geometry and operating conditions on the cut diameter and solid recovery efficiency have been independently studied, and therefore there are no studies approaching the influence of all the parameters simultaneously. Thus, a detailed experimental study was conducted to ascertain the effect of the hydrocyclone body (diameter and angle) and the vortex finder and spigot size and shape, as well as operating conditions (inlet pressure and solid concentration) on the separation efficiency curve, cut diameter, solid and volume recovery and the main features of the outlet streams. It has been proven that separation efficiency and outlet stream composition are sensitive to both the geometry of the hydrocyclone and the operating parameters. Therefore, knowledge of their influence is essential for the design of industrial units where liquid reutilisation is a major concern.