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Tribological properties of polymer-sheet-adhered metal hybrid gear
Authors:Jun-ichi Nozawa  Tadashi Komoto  Takahiko Kawai  Hiroyuki Kumehara
Affiliation:1. Research Division, Ogura Clutch Co. Ltd., 678, 2-Chome, Aioi-cho, Kiryu, Gunma 376-0011, Japan;2. Department of Production Science and Technology, Graduate School of Engineering, Gunma University, 1-5-1 Tenjin-cho, Kiryu, Gunma 376-8515, Japan;1. INEGI, Universidade do Porto, Campus FEUP, Rua Dr. Roberto Frias 400, 4200-465 Porto, Portugal;2. ISEP, Instituto Politécnico do Porto, Rua Dr. António Bernardino de Almeida, 431, 4200-072 Porto, Portugal;3. FEUP, Universidade do Porto, Rua Dr. Roberto Frias s/n, 4200-465 Porto, Portugal;1. Arts&Métiers ParisTech. Mechanics, Surfaces and Materials Processing (MSMP), Rue Saint Dominique, BP 508, 51006, Châlons-en-Champagne, Cedex, France;2. Arts&Métiers ParisTech. Mechanics, Surfaces and Materials Processing (MSMP), 2 cours des Arts et Métiers, 13617, Aix-en-Provence, France;3. Laboratoire de Tribologie et Dynamique des Systèmes, UMR CNRS 5513, Ecole Centrale de Lyon, 36 avenue Guy de Collongue, 69131, Ecully Cedex, France
Abstract:A preliminary study was made on the tribology of nylon 66/poly(phenylene ether) polymer sheets adhered to steel gear teeth against a counter steel gear with reference to friction, surface morphology, noise reduction and torque in comparison with a pair of steel gears lubricated with molybdenum grease. Tribological experiments were performed in a gear-testing machine at a rotating speed of 1000 rpm under high torques of the driving and driven gears, recording torque of each gear and noise-frequency profiles. It was found that periodical torque changes in a range of 17–5 N m at 1000 and 3000 cycles (revolutions) turned to 13–8 N m at 5000 cycles, indicating a change to stable cycle and torque conduction, probably due to a plastic surface deformation of the adhered polymer sheet for a smooth contact of pairing teeth. A harsh noise emission in the frequency range of 3–5 kHz was reduced circa 5 dBA as compared with a pair of steel/steel gear. It was found, however, that noise abruptly increased when only one of the adhered polymer sheets was spontaneously removed from the gear surface, probably because of its low adhesive strength against a shear during gear cycle.
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