Synthesis of highly purified and crystallized h-BN using calcium-assisted carbothermal reduction nitridation

Highly purified and crystallized hexagonal boron nitride (h-BN) powder is suitable as thermally conductive filler in resins. To obtain h-BN powder with large particle size, as well as high purity and crystallinity, high-temperature heat treatment over 1800°C in a N₂ gas atmosphere is effective. The carbothermal reduction nitridation (CRN) involves the carbothermic reduction of boric oxide in a N₂ gas atmosphere. In CRN using a CaO promoter, h-BN particles with high crystallinity can be obtained by a simple heat treatment process. CaO prevents the evaporation of boron oxide and aids in h-BN particle growth at high temperatures. However, CaB₆ is formed as byproduct or impurity when CRN using the CaO promoter is performed at temperatures higher than 1800°C. In this study, the relationship between the products and the reaction temperature was clarified via thermodynamic considerations and experimentation. The results clarified the ideal reaction process of CRN using a CaO promoter to obtain highly purified and crystallized h-BN powder.