A new method for welding aluminum alloy LY12CZ sheet with high strength

0　ＩｎｔｒｏｄｕｃｔｉｏｎＴｈｉｎｐｌａｔｅ ｓｈｅｌｌｓｔｒｕｃｔｕｒｅｓｏｆａｌｕｍｉｎｕｍａｌｌｏｙｗｉｔｈｈｉｇｈｓｔｒｅｎｇｔｈａｒｅｕｓｅｄｉｎｔｈｅｆｉｅｌｄｓｏｆａｅｒｏｎａｕｔｉｃｓａｎｄａｅｒｏｓｐａｃｅｍｏｒｅａｎｄｍｏｒｅｗｉｄｅｌｙ .Ｄｕｅｔｏｓｅｒｉｏｕｓｗｅｌｄｉｎｇｒｅｓｉｄｕａｌｓｔｒｅｓｓａｎｄｄｉｓｔｏｒｔｉｏｎ ,ｈｉｇｈｓｕｓｃｅｐｔｉｂｉｌｉｔｙｔｏｈｏｔｃｒａｃｋｉｎｇ ,ｌｏｗｓｔｒｅｎｇｔｈａｎｄｄｕｃｔｉｌｉｔｙｏｆｗｅｌｄｅｄｊｏｉｎｔ,ｔｈｅｆ…

A new method for welding aluminum alloy LY12CZ sheet with high strength

From the viewpoint of welding mechanics, a new welding technology-trailing peening was applied firstly to weld aluminum alloy LY12CZ sheet with high susceptibility to hot cracking. Trailing peening can exert a transverse extrusion strain on the metal in brittle temperature region (BTR) which can compensate for the tensioning strain during the cooling procedure post welding. So, welding hot cracking of LY12CZ sheet can be controlled effectively on the special jig for hot cracking experiment, and the phenomenon of hot cracking can't be found in specimens with large dimensions finally. At the same time, welding with trailing peening can decrease welding distortion caused by longitudinal and transverse shrinkage of weld obviously. Due to strengthening the poor position-weld toe during the process of welding, the residual stress distribution of welded joint is more reasonable. Contrast with conventional welding, mechanical properties such as tensile strength, prolongation ratio and cold-bending angle of welded joint with trailing peening can be improved obviously, and rupture position of welded joint transits from weld toe at conventional welding to weld metal at trailing peening. So, welding with trailing peening can be regarded as a dynamic welding method with low stress, little distortion and hot cracking-free really. As far as theoretical analysis is concerned, the technology of trailing peening can be used to weld the materials with high susceptibility to hot cracking such as LY12CZ and LD10, and solve the welding distortion of thin plate-shell welded structures which contain closed welds such as flange. In addition, the technology of trailing peening has many advantages: simple device, high efficiency, low cost and flexible application which make the welding method have widely applied foreground in the field of aeronautics and aerospace.