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微细电火花线切割加工表面的支承与润滑特性
引用本文:丁海娟,张志航,崔海,郭黎滨. 微细电火花线切割加工表面的支承与润滑特性[J]. 沈阳工业大学学报, 2011, 33(3): 282-287
作者姓名:丁海娟  张志航  崔海  郭黎滨
作者单位:哈尔滨工程大学机电工程学院;佳木斯大学机械工程学院;
基金项目:国家工业与信息化部基础科研项目(J192007B001)
摘    要:针对微细电火花线切割加工表面的微观特殊形貌,研究了该加工表面的支承特性和润滑性能,对微细电火花线切割加工的工程应用具有重要的参考价值.应用截面的二值图求得截面积,绘制微细电火花线切割加工表面的表面支承面积率曲线,应用MATLAB的PDETOOL工具箱得出微细电火花线切割加工单个微坑内的油膜压力场.结果表明,微细电火花线切割加工表面的峰谷分布比较规则,在支承面积率tp=49.228%时,水平截距c=8%,当tp=80%时,c=232%;微细电火花线切割加工表面的峰区材料体积增加迅速,表面具有较好的支承特性;表面越粗糙,表面的支承性能越差,而核心区液体滞留性越好;微坑储存润滑油,显著改善了加工表面的润滑状况;接触表面在油膜压力作用下接触均匀,对冲击压力有缓冲作用,提高了微细电火花线切割加工表面的耐磨性能.

关 键 词:微细电火花线切割  表面微观形貌  截距  评定参数  支承面积率  支承特性  润滑性能  油膜压力  

Bearing and lubrication characteristics of micro-wire electrical discharge machining surface
DING Hai-juan,,ZHANG Zhi-hang,CUI Hai,GUO Li-bin. Bearing and lubrication characteristics of micro-wire electrical discharge machining surface[J]. Journal of Shenyang University of Technology, 2011, 33(3): 282-287
Authors:DING Hai-juan    ZHANG Zhi-hang  CUI Hai  GUO Li-bin
Affiliation:DING Hai-juan1,2,ZHANG Zhi-hang1,CUI Hai1,GUO Li-bin1(1.School of Mechanical and Electrical Engineering,Harbin Engineering University,Harbin 150001,China,2.School of Mechanical Engineering,Jiamusi University,Jiamusi 154007,China)
Abstract:In order to provide important reference for the practical application of micro-wire electrical discharge machining(micro-WEDM),the bearing and lubrication characteristics of the micro-WEDM surface were investigated by analysis of its special micro-morphology.The surface bearing area ratio curve for the micro-WEDM surface was drawn on the basis of the section area obtained with the binary image of cross-section,and the oil film pressure field for single micro-pit on the micro-WEDM surface was gained by using...
Keywords:micro-wire electrical discharge machining(micro-WEDM)  surface micro-morphology  intercept  evaluation parameter  bearing area ratio  bearing characteristic  lubrication property  oil film pressure  
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