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Numerical simulation on forging process of TC4 alloy mounting parts
引用本文:Lü Cheng1,2,ZH ANG Li-wen1,21.State Key Laboratory for Materials Modification by Later,Ion and Electron Beams,Dalian University of Technology,Dalian 116024,China,2.School of Materials Science and Engineering,Dalian University of Technology,Dalian 116024,China. Numerical simulation on forging process of TC4 alloy mounting parts[J]. 中国有色金属学会会刊, 2006, 16(6): 1386-1390. DOI: 10.1016/S1003-6326(07)60025-9
作者姓名:Lü Cheng1  2  ZH ANG Li-wen1  21.State Key Laboratory for Materials Modification by Later  Ion and Electron Beams  Dalian University of Technology  Dalian 116024  China  2.School of Materials Science and Engineering  Dalian University of Technology  Dalian 116024  China
作者单位:State Key Laboratory for Materials Modification by Later Ion and Electron Beams,Dalian University of Technology,2 School of Materials Science and Engineering,Dalian University of Technology,Dalian 116024,China,State Key Laboratory for Materials Modification by Later,Ion and Electron Beams,Dalian University of Technology,2 School of Materials Science and Engineering,Dalian University of Technology,Dalian 116024,China,Dalian 116024,China,Dalian 116024,China
摘    要:1Introduction The TC4alloy mounting part is an important part of aeronautic engine.Currently,these mounting parts are mainly manufactured by metal cutting,which is expensive and requires a lot of manufacturing time.Furthermore,in this way the forging flow…

收稿时间:2006-03-30

Numerical simulation on forging process of TC4 alloy mounting parts
Cheng L,#xdc;,Li-wen ZHANG,. Numerical simulation on forging process of TC4 alloy mounting parts[J]. Transactions of Nonferrous Metals Society of China, 2006, 16(6): 1386-1390. DOI: 10.1016/S1003-6326(07)60025-9
Authors:Cheng LÜ  ,Li-wen ZHANG,
Affiliation:

aState Key Laboratory for Materials Modification by Later, Ion and Electron Beams, Dalian University of Technology, Dalian 116024, China

bSchool of Materials Science and Engineering, Dalian University of Technology, Dalian 116024, China

Abstract:In order to eliminate forging defects appearing in production,based on the rigid-viscoplastic FEM principle,the DEFORM3D software package was employed to simulate the forming process of TC4 alloy mounting part and to optimize the process parameters.In this simulation,the temperature dependency of the thermal and mechanical properties of material was considered.Based on the simulation,the metal flow and thermomechanical field variables such as stress and damage are obtained.The simulation results show that the forging defects are caused by improper die dimension and the optimized die dimension was proposed.To verify the validity of simulation results,forging experiments were also carried out in a forging plant.The forging experiments show that the optimized die dimension can ensure the quality of forging part,and it can provide reference to improve and optimize die design process.
Keywords:TC4 alloy  forging defect  rigid-viscoplastic FEM  numerical simulation
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