A method for the concurrent design and analysis of networked manufacturing systems

Multistage manufacturing processes (MMPs) require multiple stations and operations. Traditionally, analysis of MMPs focused on material planning and control strategies. For a given MMP, the effect of the strategy on the volume and rate of production, ability to handle product type variability, and the effects of process variability on production rate, on-process inventory, etc., have been studied individually. Such approaches, while necessary, do not address the combined effects of MMP design choices on the final product quality. In this article, a method based on the compromise decision support problem and stream of variation model is proposed to provide a way to evaluate suitable designs for the implementation of MMPs. Using the dimensional quality of the product as a measure of quality, the proposed method is illustrated using a three-stage MMP in an automobile panel stamping process while considering the conflicting requirements of diagnosability and controllability.