Influence of functionalized reduced graphene oxide and compatibilizer on mechanical,thermal and morphological properties of polypropylene/polybutene-1 (PP/PB-1) blends

Polypropylene/Polybutene-1 (PP/PB-1) blends and nanocomposites containing pristine partially reduced graphene oxide (rGO) and chemically functionalized rGO (FrGO) with silane, and silane grafted with 1,12-dodecanediamine and 1,12-dodecanediol were studied. The effects of the chemical treatments on structure and thermal stability of rGO were first thoroughly investigated. Attenuated total reflectance Fourier infrared (ATR-FTIR) spectroscopy analyses of FrGO evidenced the existence of functional groups on rGO after each chemical treatment, while X-ray diffraction (XRD) results confirmed the effectiveness of the interlayer grafting process through shifting of the basal spacings as witnessed by increased d₀₀₂ values. Furthermore, thermogravimetric analysis (TGA) revealed that the functionalization of rGO resulted in improved thermal stability of rGO demonstrated by its increased thermal degradation temperature. The PP/PB-1 blends and their rGO and FrGO based nanocomposites were prepared by melt blending masterbatch process in the presence of an acrylic acid modified polypropylene compatibilizer (PP-g-AA). Mechanical testing showed that Young’s modulus and tensile strength of the PP/PB-1 blends significantly improved after co-addition of FrGO and PP-g-AA to form the nanocomposites, but it also endowed a drastic decrease in their elongation at break and especially in their impact strength. XRD analyses attested the successful formation of intercalated nanocomposites, and scanning electron microscopy (SEM) examinations disclosed a two-phase morphology consisting of PB-1 dispersed droplets in the PP matrix. SEM also indicated that the incorporation of PP-g-AA into the blends and the nanocomposites contributed to enhanced adhesion and dispersion of PB-1 phase and FrGO nanoparticles within the polymer matrix.