The effect of polymer molecular weight and crosslinking reactions on the adhesion properties of microsphere water-based acrylic pressure-sensitive adhesives

In this work, the effect of polymer molecular weight and crosslinking reactions on the end-use properties of the microsphere water-based acrylic pressure-sensitive adhesives (PSA) is presented. Polymer molecular weight and polymer microstructure were regulated using different chain transfer agent (CTA) concentrations and by addition of a diacrylic monomer (MM). The adhesion properties of the synthesized PSAs were characterized via measurements of tack, peel adhesion and shear strength. The results of experiments have shown that the kinetics of suspension polymerization is relatively independent on the amount of CTA and MM. The amount of gel phase in the adhesive was reduced with increasing amount of CTA agent, and gel phase amount may be considered as a function of polymer molecular weight. With a combination of CTA and MM was possible to regulate the amount of formed gel phase in the adhesive, as well sol phase molecular weight. All of the measured adhesion properties strongly depend on molecular weight of the synthesized polymer and on the amount of gel phase. For adhesives synthesized solely with addition of CTA, tack decreased with lower polymer molecular weight and consecutively also with lower amount of gel phase. The same trend was also observed for peel strength measurements, whereas a cohesive failure was observed for adhesives with low amount of gel phase. A maximum value for tack and shear strength was observed at 80 wt% of gel phase. In case of syntheses with a combination of CTA and MM (amount of gel phase in range from 70 to 80 wt%), tack values were distributed in quite narrow range. On the other hand, peel strength values decreased in comparison with adhesives synthesized only with CTA, regardless to the equal amount of gel phase. Poor shear strength was observed for all adhesives synthesized by combination of CTA and MM.