Diagnose von Korrosionsfällen an einer Saturationskolonne für Synthesegas

Diagnosis of case histories from a synthesis gas saturation column The saturation column, made of steel type 1Cr18Ni9Ti (wall thickness: 8 mm), in which the gas is cooled down to 240°C by a water jet and, simultaneously saturated with water vapour, failed after only 3000 hours' operation; the failure was attributable to a damaged footing tube. An analysis of the damaged parts suggested, that the main cause of the failure was not the design of the equidistant shells, i. e. the welding connection between the tubes and the two shells, which had originally been assumed to be faulty, but in a first line the material selection which was wrong in view of possible corrosion. The tensile stresses resulting from the rigid connection of the footing pipes are but one of the factors contributing to the development of stress corrosion cracking. This opinion concerning the reason of the first failure was confirmed when another failure occurred after another 1000 hours' operation of the column: a thorough inspection revealed some spots where stress corrosion cracking bad developed.