Effect of undercooling on the microstructure of Ni-35 at. pct Mo (eutectic) and Ni-38 at. pct Mo (hypereutectic) alloys

Ni-35 at. pct Mo (eutectic) and Ni-38 at. pct Mo (hypereutectic) alloy specimens have been solidified from various levels of undercooling in the differential thermal analysis (DTA) and the electromagnetic levitation (EML) units in a pyrex/vycor bed. The evolution of the microstructure in the solidified specimens has been examined in terms of the degree of undercooling, the nature of the first phase to nucleate from the melt, and the specimen cooling rate. The melt has been observed to undercool more in the presence of intermetallic NiMo (β) phase as compared to that in the presence of nickel-rich solid solution (γ). The “anomalous eutectic” type of microstructure has been shown to result from the initial formation of the dendritic skeleton of either of the two phases, its segmentation due to convection and ripening, and the subsequent nucleation of the other phase in the interdendritic liquid regions. The recalescence behavior has been examined as a function of undercooling and the nature of the phase nucleating first in the melt.