Extracting alternative machining features: An algorithmic approach

Automated recognition of features from CAD models has been attempted for a wide range of application domains. In this article we address the problem of representing and recognizing a complete class of features in alternative interpretation for a given design.We present a methodology for recognizing a class of machinable features and addressing the computational problems posed by the existence of feature-based alternatives. Our approach addresses a class of volumetric features that describe material removal volumes made by operations on three-axis vertical machining centers, including drilling, pocket-milling, slot-milling, face-milling, chamfering, filleting, and blended surfaces.This approach recognizes intersecting features and is complete over all features in our class; i.e., for any given part, the algorithm produces a set containing all features in our class that correspond to possible operations for machining that part. This property is of particular significance in applications where consideration of different manufacturing alternatives is crucial.This approach employs a class of machinable features expressible as MRSEVs (a STEP-based library of machining features). An example of this methodology has been implemented using the ACIS solid modeler and the National Institute's of Health C++ class library.