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铝合金防碰撞吸能管液压成形加载路径研究
引用本文:汪奇超,雷君相,骆协海. 铝合金防碰撞吸能管液压成形加载路径研究[J]. 锻压技术, 2011, 36(6): 55-58. DOI: 10.3969/j.issn.1000-3940.2011.06.014
作者姓名:汪奇超  雷君相  骆协海
作者单位:上海理工大学材料成形与模具研究所,上海,200093
摘    要:针对防碰撞吸能管成形需要,提出了对铝合金6061圆管液压胀形过程的轴向进给补偿-液压力加载路径控制过程.通过数值模拟方法,采用分析软件ABAQUS 6.10对铝合金6061管材液压胀形的加载路径进行了研究.以成形件不发生起皱、破裂两种失效方式以及最终成形壁厚分布为依据,分析了不同轴向进给和液压力加载路径对成形件质量的影...

关 键 词:防碰撞吸能管  液压胀形  加载路径  有限元模拟

Research on hydraulic forming loading paths of aluminium alloy anti-collision energy-absorbing tube
WANG Qi-chao,LEI Jun-xiang,LUO Xie-hai. Research on hydraulic forming loading paths of aluminium alloy anti-collision energy-absorbing tube[J]. Forging & Stamping Technology, 2011, 36(6): 55-58. DOI: 10.3969/j.issn.1000-3940.2011.06.014
Authors:WANG Qi-chao  LEI Jun-xiang  LUO Xie-hai
Affiliation:(Institute of Material forming and Mold,University of Shanghai for Science and Technology,Shanghai 200093,China)
Abstract:According to the need of the double diameter tube part forming,the axial feeding compensation and hydraulic pressure loading control to the hydraulic bulging process of aluminium alloy 6061 tube were put forward.By numerical simulation method and the analysis software ABAQUS 6.10,aluminum alloy 6061 tube hydraulic bulging loading paths were studied.Taking eventual thickness distribution of the forming parts and forming failure control as the basis,the axial feeding and liquid pressure loading path on forming quality was analyzed.Research shows that when the axle feeding rate is 27 mm and hydraulic pressure is 85 MPa,the max thinning rate of the anti-collision energy-absorbing tube is 20.5%,the quality of parts is nice and the forming of S shape transition region in a pair of mould can be finished.
Keywords:anti-collision energy-absorbing tube  hydraulic pressure bulging: loading paths  finite element simulation
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