Adhesion of tin droplets impinging on a stainless steel plate: effect of substrate temperature and roughness

We photographed impact of small tin droplets on stainless steel surfaces of varying temperature and roughness. To achieve high impact velocities the test surfaces were mounted on the rim of a rotating fly wheel. Substrate temperature (T_s) was varied from 120 to 220 °C and surface roughness (R_a) kept at either 0.05 or 2 µm. We kept constant the impact velocity (30 m/s) and droplet diameter (0.6 mm). To form a coating 60 droplets were deposited randomly on each stainless steel test coupon. Deposition efficiency was evaluated by dividing the mass adhering to the coupon by the mass of sixty droplets prior to impact. The maximum deposition efficiency was achieved at a substrate temperature of 160 °C. For T_s < 160 °C the deposition efficiency was higher on a rough surface (R_a = 2 µm) than on a smooth surface (R_a = 0.05 µm), since splats did not adhere well to the smooth surface. For T_s≥ 160 °C the deposition efficiency was higher on a smooth surface (R_a = 0.05 µm) than on a rough surface (R_a = 2 µm), since splats splashed less on the smooth surface.

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