Effect of prestrain on cyclic creep behaviour of a high strength spring steel

Cyclic creep and fracture behaviour of SAE spring steel 5160 under two prestrain conditions were studied. The cyclic creep rate, cyclic plastic strain range, total plastic strain range and cyclic creep life of the material were all found to depend strongly on the prestrain condition. It was also found that, after a certain number of cycles, cyclic hardening would reach a saturation state, followed by cyclic softening which would last until the final failure. However, a higher prestrain delayed the appearance of cyclic softening. Prestraining was also found to extend considerably the third stage of cyclic creep and thus increase the elongation to fracture of the material to the extent observed in a uniaxial tension test. Fracture surface study exhibited a mixed mode failure process and also a transition from quasi-brittle fracture at the lower prestrain, consisting of both intergranular and transgranular features, to ductile fracture at the higher prestrain, which is mainly made of dimples and is similar to that found in a uniaxial tension test. However, in the ductile fracture area, some transgranular facets and fatigue striation regions could still be observed. Finally, when the prestrain reached a certain value, compressive cyclic creep was detected and this is attributed to a strong Bauschinger effect.