A finite element analysis of temperature in accelerated cutting

Temperature attained during machining has significant effects on the properties of tool, chip and workpiece. It governs the parameters like shear angle, cutting force, tool wear, surface finish etc. Review of literature reveals that hardly any information is available about the analytical determination of the tool-chip interface temperature and the temperature distribution during the accelerated cutting.

This paper presents the temperature analysis of accelerated cutting (i.e. taper turning and facing) as well as longitudinal turning, using the finite element technique. It has been concluded that the temperature distribution within the tool-chip-work system and the average tool-chip interface temperature for the two classes of machining (viz longitudinal turning and accelerated cutting) are not the same, even though the conditions of machining are identical. Further, the average tool-chip interface temperature is lowest in case of facing and highest in case of longitudinal turning.