Fracture characteristics of a burst tested maraging steel rocket motor case

A 0.3 m diameter, 2 m long and 0.0015 m thick, 18 nickel 1800 MNm^–2 grade maraging steel motor case was designed, fabricated and burst tested to gain experience for using the steel as booster case material in satellite launch vehicles. The bursting occurred at 15.2 MPa for which the effective hoop stress worked out to be 1754 MNm^–2 almost equal to the ultimate tensile strength (1764 MNm^–2) of the material in the solution treated and aged condition. The failure analysis revealed that the material failed due to normal tensile overload fracture. The burst test data was used to arrive at fracture mechanics parameters like crack size, gross section area stress and the stress for leak before bursting.