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Rapid sintering of silicon nitride foams decorated with one-dimensional nanostructures by intense thermal radiation
Authors:Duan Li  Elisângela Guzi de Moraes  Peng Guo  Ji Zou  Junzhan Zhang  Paolo Colombo
Affiliation:1. Department of Materials and Environmental Chemistry, Arrhenius Laboratory, Stockholm University, S-106 91 Stockholm, Sweden;2. Berzelii Center EXSELENT on Porous Materials, Stockholm University, S-106 91 Stockholm, Sweden;3. Dipartimento di Ingegneria Industriale, University of Padova, Via Marzolo 9, I-35131 Padova, Italy;4. College of Materials and Mineral Resources, Xi’an University of Architecture and Technology, 710055 Xi’an, People’s Republic of China;5. Department of Materials Science and Engineering, Pennsylvania State University, University Park, PA 16801, USA
Abstract:Silicon nitride foams were prepared by direct foaming and subsequent rapid sintering at 1600 °C. The intense thermal radiation generated under the pressureless spark plasma sintering condition facilitated necking of Si3N4 grains. The prepared foams possessed a porosity of ~80 vol% and a compressive strength of ~10 MPa, which required only ~30 min for the entire sintering processes. Rapid growth of one-dimensional SiC nanowires from the cell walls was also observed. Thermodynamic calculations indicated that the vapor–liquid–solid model is applicable to the formation of SiC nanowires under vacuum.
Keywords:silicon nitride  foam  spark plasma sintering  nanowire  thermodynamics
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