Boss formability of a Zr-based bulk metallic glass

Macroscopic solid-to-solid hot formability of a Zr-based bulk metallic glass has been investigated in this study by applying a boss forming process within supercooled liquid region (SLR). The morphology and microstructures after boss forming were first examined by using an optical microscopy (OM), a field emission scanning electron microscope (FE-SEM), X-ray diffraction (XRD), and transmission electron microscope (TEM). The variation of thermal properties before and after boss forming was also analyzed by using a differential scanning calorimeter (DSC). The glass transition temperature, T_g and the crystallization onset temperature, T_{x, onset} were found to decrease with increasing test time and temperature. Macroscopic extrusion formability was found to match well with the results predicted through a processing map based on a dynamic materials model (DMM). The specimens were found to form well under the conditions of high temperature and slow punch jig speed. A FEM simulation study has also been carried out to understand the causes of piping problem. A sound boss without a pipe could be formed by reducing the flow rate difference in the contact and the core sites.