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细粒度金刚石砂轮椭圆超声振动修整试验研究
引用本文:高国富,薛进学,赵波,孔庆华.细粒度金刚石砂轮椭圆超声振动修整试验研究[J].金刚石与磨料磨具工程,2008(6).
作者姓名:高国富  薛进学  赵波  孔庆华
作者单位:1. 河南理工大学机械与动力工程学院,焦作,454003;同济大学机械工程学院,现代制造技术研究所,上海,200093
2. 同济大学机械工程学院,现代制造技术研究所,上海,200093;河南科技大学机电工程学院,洛阳,471003
3. 河南理工大学机械与动力工程学院,焦作,454003
4. 同济大学机械工程学院,现代制造技术研究所,上海,200093
摘    要:针对硬脆材料精密加工中细粒度金属结合剂金刚石砂轮修整精度低、修整速度慢、成本高的难题,开发了基于局部共振设计方法的新型单驱动椭圆振动超声修整装置,设计了专用试验砂轮.修整试验结果表明:与普通机械修整方式比较,椭圆超声振动修整后的砂轮表面磨粒分布均匀、静态磨粒数增加;磨粒表面平滑完整,多个棱边有完整锋利的磨刃;同时,结合剂三角洲面积减小,磨粒突出高度增大,延性修整痕迹明显.随着修整切深增加,单位面积上砂轮突出磨粒数减少,砂轮的承载率下降,磨粒锋利性降低;随着修整导程增加,各截层的磨粒数逐步减少,但是承载率增加,磨粒变得锋利;砂轮转速增加,椭圆超声振动修整的效果减弱,砂轮磨粒锋利性降低,而超声功率增大有利于改善修整效果.选择合理参数,采用椭圆振动超声复合修整技术,可以实现细粒度金刚石砂轮的低成本快速修整.

关 键 词:修整  金刚石砂轮  椭圆振动  砂轮地貌

Experimental research on dressing fine grain diamond grinding wheel assisted by elliptic ultrasonic vibration
Gao Guofu,Xue Jinxue,Zhao Bo,Kong Qinghua.Experimental research on dressing fine grain diamond grinding wheel assisted by elliptic ultrasonic vibration[J].Diamond & Abrasives Engineering,2008(6).
Authors:Gao Guofu  Xue Jinxue  Zhao Bo  Kong Qinghua
Affiliation:Gao Guofu1,2 Xue Jinxue2,3 Zhao Bo1 Kong Qinghua2(1.School of Mechanical & Power Engineering,Henan Polytechnic University,Jiaozuo 454003,China)(2.School of Mechanical Engineering,Tongji University,Shanghai 200093,China)(3.School of Mechatronics Engineering,Henan University of Science , Technology,Luoyang 471003,China)
Abstract:A new dressing setup with elliptic ultrasonic assistance for ultra-precision grinding of hard-brittle materials was developed based on the theory of local resonance,to solve problems such as high cost,low dressing speed and low accuracy.The acoustic system was driven by single longitudinal vibration,and the special dressing wheel was designed for SEM observation.Experimental results showed that the distribution of grains on the elliptical vibration dressed diamond grinding wheel is more even than that of me...
Keywords:dressing  diamond grinding wheel  elliptic ultrasonic vibration  wheel topography  
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