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钛合金搅拌摩擦焊焊具水冷系统设计与研究
引用本文:梁永红,邵帅,张栩,黄福东,黄永德.钛合金搅拌摩擦焊焊具水冷系统设计与研究[J].精密成形工程,2019,11(5):123-126.
作者姓名:梁永红  邵帅  张栩  黄福东  黄永德
作者单位:江西省机械工业设计研究院,南昌,330046;南昌航空大学江西省航空构件成形与连接重点实验室,南昌,330036
基金项目:江西省优势科技创新团队重点项目(20181BCB19002)
摘    要:目的针对钛合金搅拌摩擦焊过程中,搅拌头磨损严重的问题,研制一种搅拌头水冷系统。方法该水冷系统主要由转轴、保护盖、冷却水循环装置、冷却水管、引流罩等5部分组成。该装置结构简单、操作方便、装夹可靠。结果搅拌头磨损情况得到改善,在焊接0.5m后,搅拌头几乎无磨损,实现了钛合金的良好连接,所得接头焊核区最高硬度达HV527,显著高于母材。结论通过焊具水冷系统,可减少搅拌头的磨损,大大提高了接头质量和焊接效率。

关 键 词:钛合金  搅拌摩擦焊  水冷系统  焊具
收稿时间:2019/7/21 0:00:00
修稿时间:2019/9/10 0:00:00

Design and Research of Water Cooling System for Friction Stir Welding in Titanium Alloy
LIANG Yong-hong,SHAO Shuai,ZHANG Xu,HUANG Fu-dong and HUANG Yong-de.Design and Research of Water Cooling System for Friction Stir Welding in Titanium Alloy[J].Journal of Netshape Forming Engineering,2019,11(5):123-126.
Authors:LIANG Yong-hong  SHAO Shuai  ZHANG Xu  HUANG Fu-dong and HUANG Yong-de
Affiliation:1. Jiangxi Provincial Design and Research Institute of Mechanical Industry, Nanchang 330046, China,2. Jiangxi Key Laboratory of Forming and Joining Technology for Aerospace Components, Nanchang Hangkong University, Nanchang 330036, China,2. Jiangxi Key Laboratory of Forming and Joining Technology for Aerospace Components, Nanchang Hangkong University, Nanchang 330036, China,2. Jiangxi Key Laboratory of Forming and Joining Technology for Aerospace Components, Nanchang Hangkong University, Nanchang 330036, China and 2. Jiangxi Key Laboratory of Forming and Joining Technology for Aerospace Components, Nanchang Hangkong University, Nanchang 330036, China
Abstract:The paper aims to develop a water cooling system for the tools to solve the problem of severe wear of the tools during the friction stir welding of titanium alloy. The water cooling system mainly consists of five parts: a rotating shaft, a protective cover, a cooling water circulation device, a cooling water pipe, and a directional hood. The device has the advantages of simple structure, convenient operation and reliable clamping. After welding for 0.5 m, the tools was almost wear-free, the wear condition of the tools was improved. Good connection of the titanium alloy was achieved. The maximum hardness of the stir zone of joint reached HV527. With the water cooling system for the welding tools, the wear of the tools can be reduced, and the joint quality and welding efficiency can be greatly improved.
Keywords:titanium alloy  friction stir welding  water cooling system  tools
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