Fuzzy automated visual broken edge detection

This paper describes an automated machine vision-based inspection method for fast and accurate detection of broken edges on the machined surface of water pumps which are formed during casting. The paper proposes a collection of steps to inspect images taken in a noisy environment to identify broken edges. By developing three broken edge verification features and using fuzzy C-means clustering, we provide a fuzzy broken edge inspection model that classifies water pumps into three classes: pumps with significant (major) broken edges, pumps with insignificant (minor) broken edges, and pumps with no broken edges. The devised machine vision-based inspection method is efficient in terms of processing time and accuracy to recognize the parts with broken edges and to make decisions consistent with human knowledge. The fuzzy broken edge detection was carried out on a database of 150 gray-level images. The developed method properly identifies about 95 % of the broken edges in the entire database.